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Die Preheating Oven

Die Preheating Oven Symbolizes Total Safety and Enhanced Performance


MV International has launched a preheating oven with a range of benefits for aluminum extruders. Such benefits may range from hygienic ones to some operating, environmental and financial ones. Several industrial processes are served by the Die Preheating Oven like that of heating a product before performing secondary procedures like fitting, coating, welding, and forming. Both the Conveyor and Batch configuration is available for the preheat ovens.

Undergoing a comprehensive analysis of all production needs is necessary for every Die Preheating Oven project. Such analysis involves areas like facility identification, part mass, part development and configuration, temperature profile and production objectives.


Few Important Points to Consider While Buying Our Product

Improvements

• The pace of individual preheating with lower time than the traditional systems
• Fewer scratches of profiles and cracks on the die
• Significant reduction of waste for the first extrusion
• Enabling the die preheating oven to contain the die for extended periods without causing oxidation or negligence to Nitriding


Safety

Reducing the occurrence of industrial accidents is an important point to consider. You don’t have to lean over the Die Preheating Oven anymore while lifting the tool. While operating, you may save different portions of your body from burns and unwanted heat waves.


Ergonomics

The physical strain of the operator is curbed effectively when you handle things on the supporting carriage, thus enhancing the speed with which the die is hooked at a reasonable height.

SPECIFICATION :

Size of the working chamber As per client requirement.
Material of construction Mild Steel, Stainless Steel 304 / 316 or any.
Temperature Range Ambient to 1500C / 2500C / 4000C / 5000C.
Air circulation Vertical, Horizontal or Combination.
High Volume and high Velocity Airflow provides twice the air changes compare to ordinary Industrial Ovens.
Timer Digital Pre-Settable with range up to 0 to 999 Minutes / Seconds
Paint Enamel Paint / Epoxy Coating / Powder Coated.
Power supply 230 Volts Single Phase 50Hz / 60Hz
415 Volts 3 Phase 50Hz / 60Hz
Heating Elements Low wattage Incoloy sheathed heating elements / SS Tubular
Insulation Ceramic Wool / Mineral Wool
Door Gasket Fibre Glass Rope (High Temp) / Silicon Gasket.
Heavy Duty Shelves / Trays Made out of angles with wire knitted mesh or perforated sheet suitable for oven internal size will be provided along with the oven.
Exhaust Manual or Automatic Automatic forced exhaust system with fresh air inlet.
Manually adjustable damper with fresh air inlet.
Heating Media Electric / Gas / Diesel / Steam / Thermic OIL etc.

OPTIONAL FEATURES :

Temperature Control PID with or without Profile Setting (Temp Up and Down) can be provided with SSR/ SCR for high accuracy.
The programming of PID can vary from 4 to 50 programmes.
Temperature Recorder Microprocessor chip-based paper less, Multi-Stage Temp. Indicator cum Recorder.
PLC With HMI PLC can be provided for automation and integration of whole system, data feeding, process display, and fault indication can be seen in HMI.
SCADA System High quality integration and controlling system from one point can be done with SCADA.
Door A. Door interlocking system will switch off the blower and the heating system if the oven doors are open
B. Doors on both ends
C. Vertical lift door
Fumes Outlet Forced exhaust blower
Windows and lights A. Viewing window
B. Interior lights and Access ports for calibration
C. Oven on switch- Illuminated
D. Heat on switch- Illuminated
Timer and Alarm A. 24/7 timer
B. Audible/visual alarm indicators